Description
The InteliSys Gas is a high-end, specialized controller designed specifically for the demanding requirements of gas-powered engines. While diesel engines are relatively straightforward to govern, gas engines (Natural Gas, Biogas, or Landfill Gas) require sophisticated control over the air-fuel ratio and ignition timing.
This controller is the “Industrial Gold Standard” for CHP (Combined Heat and Power) and Cogen applications. It doesn’t just manage the engine; it manages the entire thermal process, ensuring that heat recovery is maximized while the engine runs at peak electrical efficiency.
Key Features of the InteliSys Gas
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Total Gas Engine Management: Built-in support for controlling gas mixers, throttles, and ignition systems via specialized communication protocols or analog outputs.
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CHP & Cogen Optimized: Advanced logic to manage heat exchangers, pumps, and cooling circuits to ensure thermal energy isn’t wasted.
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Built-in PLC: Features a high-capacity PLC interpreter with a library of gas-specific functions, allowing for site-specific customization without external hardware.
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Detachable Display (BaseBox): Like other “Sys” models, it is a display-less unit mounted inside the cabinet for protection, paired with a remote InteliVision color screen.
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Communication Powerhouse: Native Ethernet and support for various industrial protocols (Modbus TCP, SNMP) to integrate into large-scale plant SCADA systems.
Comparison Table: InteliSys Gas vs. Other High-End Models
| Feature | InteliSys Gas | InteliGen 500 G2 | InteliSys NTC BaseBox | InteliGen 1000 |
| Primary Use | Gas / CHP / Cogen | Diesel Paralleling | Complex Diesel | Flagship / High-End |
| Engine Type | Gas (Spark Ignited) | Diesel (Compression) | Diesel | Diesel / Gas (Basic) |
| Max Gen-sets | 32 | 32 | 32 | 64 |
| Ethernet | Built-in | Built-in | Built-in | Dual Built-in |
| PLC Capability | Specialized Gas PLC | Standard PLC | Advanced PLC | Massive/Complex |
| Form Factor | BaseBox (No Display) | Integrated 5″ Color | BaseBox (No Display) | BaseBox (No Display) |
| Redundancy | Controller Redundancy | Limited | Controller Redundancy | Hot Swap Redundancy |
Critical Technical Notes:Â
External Hardware Required: The InteliSys Gas often requires external modules like the ECON-4 (for electronic speed governing) or various InteliIO modules to manage the high number of sensors found in a gas power plant.
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Fuel Flexibility: This controller is capable of managing lean-burn engines and can be configured to handle fluctuating gas quality (common in landfill and biogas sites).
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Mixing it Up: It is frequently used with the InteliVision 8 or InteliVision 12Touch displays to provide operators with a detailed visual map of the CHP thermal process.
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Legacy Status: While the InteliGen 1000 is the new “all-rounder” flagship, the InteliSys Gas remains the preferred choice for dedicated gas technicians because of its deep, pre-built library of gas-specific PID loops.




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